PCB Manufacturing

Leading in PCB Manufacturing – Layered PCB

circuit-board-multi-layer-PCB

When looking for a printed circuit board manufacturer, the first thing that needs to be addressed is if a single or multi-layered PCB is necessary. Many points come into play when deciding on your need, depending on the circuit boards use. Technology like computers, microwaves, air conditioners and cell phones are common items that use this form of PCB. Multi-layered circuit boards can also be found in medical technology like x-ray equipment and heart monitors.

What is a Layered PCB?

A multi-layered PCB basically expands upon the technology that is used with a double-sided printed circuit board. A multi-layered board is made with three or more layers of conductive copper foil and can be put together by joining double-sided printed circuit boards with insulating layers, allowing for more area for wiring. They can be anywhere between 3 to over 20 layers because of their multiple conductor patterns. Using these multilayer boards lets the manufacturer put the same amount of power in less space. A lot of companies also prefer these multi-layered boards because they offer a higher signal intensity.

The Benefits of Multi-Layered Printed Circuit Boards

Besides more wiring area, there are numerous other benefits of using a multi-layered printed circuit board. Since these are a layered design, it allows them to be smaller than other PCBs, but still have the same functioning capabilities. Along with being smaller in size, they are lighter-weight as well because there is no need for multiple connectors.

Since a multi-layered PCB is designed to work on its own, it uses a single connection point, meaning it only needs to include one single point of connection in the overall technology product.

Multi-layered PCBs are more powerful and have the ability to have more capacity and faster speed. With the use of the insulating layers, the circuit boards have increased durability because of the protective materials and can also have better flexibility depending on the design and construction. Since more thought, design and planning go into the making of a multi-layered board they are a reliable and high-quality piece of technology.

Where Are Multi-Layered PCBs used?

Many industries are starting to prefer the use of a multi-layered circuit board for their tech products. The automotive industry uses these boards for the computers inside of cars, GPS systems and even electric vehicles. Space and medical research facilities and companies need these layered boards for their protective layers and ability to use flexible materials. The telecommunications and electronics industry heavily use the PCBs for their small, space-saving size and durability.

Useful in high-speed circuits, multi-layer PCBs are beginning to be widely used in the military because of their low weight and functionality. Because of their durability, these boards are also used in industrial markets.

By using a multi-layered printed circuit board, you are ensured of a durable, high-quality product, simply by the nature of the technology’s design. As a leader in PCB manufacturing services, allow Kodiak Assembly Solutions is ready to take on your projects with our layered PCB services. We offer effective solutions for every level of production, and manage the process from design to manufacturing in market spaces ranging from radio frequency solutions to the biotechnology industry.

Let us guarantee high-quality results in every step of the process from prototyping to high volume production! Contact Kodiak Assembly Solutions today for expertise in layered printed board manufacturing.

Leading in PCB Manufacturing – SMT Capability

Since its appearance in the 1980’s, surface mount technology (SMT) has become an integral part of the electronics manufacturing process. Many companies are choosing SMT over through-hole technology is because of the ability to size down. SMT technology allows for smaller components to be used on the circuit board, meaning components can also be now placed on the back of the board of closer together since there are no wires connecting them.  There are many additional benefits of using SMT, which we delve into below.

SMT is Quick and Efficient

Ensuring that the system is ready for production isn’t hard for a skilled technician and doesn’t take much time to complete. SMT also allows for more flexibility on design and allows space to be saved on the circuit board. Not only is it able to be placed on either side of the board, this also allows manufacturers to use very small electronic devices. Having a high component density SMT can even carry more connection on the individual components.

Production speed is increased because SMT uses an assembly technique that give a faster automated assembly time.  This method is also the most used since SMT has the ability to self- correct during production, meaning the lines don’t need to be stopped to fix a small problem.

SMT is Cost Effective

Because of the smaller size and less materials needed, using SMT can usually result in a more cost-effective way to get the job done. With this controlled manufacturing process there is reduced material handling and board costs. Since fewer holes also have to be drilled SMT can use a premade circuit board that requires less customization, saving even more money and time. These boards allow for more space because of the smaller components, many can also decrease their layer counts, adding even more ways to cut down production costs.

SMT Provides Better Stability and is Environmentally Friendly

SMT gives better resistance against vibration and shock because of its lower component mass. This technology can hold up against the usual vibrating conditions seen in circuit board manufacturing. When put in finished devices this can make a device less likely to receive damage if dropped or shaken too hard.

This manufacturing process even ensures that less radiation is admitted because of its smaller radiation loop area, making it more environmentally friendly than its counterparts.

With SMT capability you are offered an efficient and cost-effective way to get the job done. As a leader in PCB manufacturing services let Kodiak Assembly Solutions take on the projects as leaders in the Industry with our SMT services.  We offer flexibility for high amounts of customer requirements and created an effective solution for all levels of production, from prototyping to ramping for high volume production in SMT.

Here at Kodiak Assembly Solutions we manage the process from design to manufacturing and guarantee the same high-quality results for every step in between. Contact us today for quality customer service and efficient SMT services.