Electronics Manufacturing Capabilities
Kodiak covers high-mix PCB assembly, sourcing, testing, and box builds, from prototype to production.
Sourcing and Material Management
Builds can be turnkey, consigned, or a hybrid: Kodiak sources every part, builds with the parts you supply, or mixes the two. Purchased parts come from franchised distributors, or from a broker only with the customer’s approval. Shortage alerts and alternate sourcing help catch supply problems early.
Parts and Components
- Parts Under Management
- 40,000+
- Unique Components a Year
- 25,000+
PCB Assembly
Kodiak runs high-mix SMT and through-hole assembly at low to high volume. The lines build multi-sided assemblies using RoHS or Sn-Pb processes, with wave and hand soldering for mixed technology.
- Panel Size
- 3" x 3" up to 14" x 18"
- Board Thickness
- 0.03" up to 0.2"
- Layer Count
- Multilayer, any layer count within the thickness range
- Board Types
- Heavy copper to 3 oz, aluminum substrate, complex blind and buried vias
- Components
- 01005 to 75 mm x 75 mm BGAs and leadless parts
- Fine Pitch
- Under 10 mils; BGA and CSP under 0.3 mm
- Throughput
- Around 40,000 units a quarter at mixed complexity
Testing and Inspection
Kodiak inspects and tests in house, from solder paste inspection to functional testing. Failures go through root cause analysis, rework, and retest until approved. The results stay on file.
- Paste Inspection
- 2D inspection built into each DEK printer
- Optical Inspection
- 3D AOI on a MIRTEC MV-6 OMNI
- X-Ray
- 2D X-ray on a Fein Focus system
- Flying Probe
- Two Takaya testers for electrical verification
- Functional Testing
- Ran in house on customer-consigned fixtures, or on fixtures Kodiak sources for large repeat programs
Box Build and System Integration
Kodiak has 16,000 sq. ft. of integration space for box builds. PCBAs, wiring, enclosures, and firmware come together into finished units or multi-system assemblies. Each one is tested, labeled, and packed to ship.
Equipment on the Floor
Three surface mount lines, each with its own DEK printer, run alongside wave solder, wash, rework, and hand soldering equipment.
- Screen Printing
- 3 DEK Horizon printers
- Placement
- 9 Fuji SMT machines
- Reflow
- 3 reflow ovens
- Wave Solder
- 2 Electrovert machines, one lead-free
- Wash
- AQUASTORM aqueous wash, Di-Wash
- Rework
- BGA, hot air, and hand solder stations
- Hand Soldering
and Assembly - 60 solder and through-hole stations
New Product Introduction
Kodiak builds prototypes and NPI programs that can scale into volume production.
DFM and DFT Feedback
Kodiak provides DFM and DFT feedback on prototypes and early runs. In-house testing on first builds looks for design or quality issues before production.
One Floor, Prototype to Production
Prototype and production runs share the same floor, team, and quality system. A design moves to volume with the people who first built it.
A Dedicated Program Manager
Every account has one, and leadership stays involved throughout the program with clear, detailed feedback.