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Case Studies

Security Case Study

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LED Lighting Case Study

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Communications Case Study

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Industrial Controls Case Study

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RF Product Case Study

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Kodiak Assembly Solutions Case Study: Test Solutions

The Problem

The customer was experiencing poor first-pass yields of their PCB assemblies from their current CM. A growing bone pile of defective assemblies caused frustration. Resources were wasted spending days trying to debug the CM’s poor quality.

The Solution

Kodiak Assembly Solutions developed an electronic test solution using the Takaya Flying probe system. With electrical verification and test, the assembly quality levels soared to 99.9% first-pass yield. The customer quickly caught up with their production requirements and saved valuable resources by refocusing their technicians on other duties.

Case Study: Assembly Solutions

The Problem

An LED products company supplying roadway, parking, and commercial lighting solutions were frustrated with the quality and lack of flexibility from their overseas CM. For years, the management team “thought that high-volume assembly had to be cheaper overseas”

The Solution

Kodiak Assembly Solutions met with the LED company’s management team and worked to prove that a North American supplier could be cost-effective while satisfying the flexible needs of the demanding end customers. Over the next year, Kodiak Assembly Solutions proved to not only be competitive, but in some cases, less expensive than the overseas suppliers, resulting in a true win-win solution!

Case Study: Materials Management Solutions

The Problem

A Gas detection products company was experiencing large swings in requirements. Their current CM was unable to react to or provide materials management solutions to alleviate the supply issues.

The Solution

Kodiak Assembly Solutions worked with the company to understand the requirements variability and developed a materials management plan to ensure supply continuity.

The plan entailed a combination of distributor materials bonding and onsite safety stock that solved the supply issues with minimal added inventory exposure.

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